Case Study:

Flexible Fusion

How CakeBoxx Engineered a Modular Container for an
Emerging Energy Innovator

Flexible Fusion

An innovative company in the fusion energy sector approached CakeBoxx Technologies with a highly unique request.

They sought CakeBoxx’s expertise to create a modular container solution that would serve as a critical component in their research and development efforts.

100%

Modular Design

5x

More Access

The Challenge

🔬 Complex Research Requirements

The company required a 20ft container-like workspace that was fully configurable, featuring folding doors on both long side walls, removable end plates, and a detachable roof. These specifications far exceeded the capabilities of standard containers.

⚙️ High Flexibility Under Tight Deadlines

As the project was at a critical phase, the solution needed to be adaptable to evolving research requirements without requiring a new build each time.

🛠 Unconventional Design Approach

The containers had to function like a “tinker toy” system, enabling various configurations while maintaining structural integrity. This project reversed the typical approach to containerized cargo design.

The Solution

🚢 The Shipping Container, Reimagined

CakeBoxx designed and delivered 20ft containers with fully removable components, including side doors, end plates, roof panels, and even vertical and horizontal beams. This innovative engineering is a reimagining of CakeBoxx’s original two-piece design, tailored for exceptional modularity while adhering to ISO and CSC standards for intermodal transportation.

🏋️ Maintaining Strength & Reliability

Specialized reinforcements ensured the containers remained sturdy under various load conditions, meeting the durability and safety requirements of this cutting-edge fusion project.

🤝 Implementation Process & Collaboration

Comprehensive PRD: CakeBoxx developed a detailed Product Requirements Document (PRD) to capture every design detail and define the project scope.
Weekly Coordination: Regular meetings facilitated real-time collaboration, enabling swift resolution of design changes and ensuring timely progress.
Integrated Teamwork: CakeBoxx functioned as an extension of the customer’s technical team, providing continuous updates, drawings, and models.

🔧 Ensuring Smooth Integration

Systems Engineering: CakeBoxx analyzed the entire operational lifecycle, including transportation methods, securement, and integration with the customer’s existing workflows.
Holistic Support: CakeBoxx provided operation instructions and after-sale technical support to simplify the adoption process and ensure seamless deployment.

Removable roof panel

removable end panels

Fold-back and removable side panels

Results

& Impact

🌐 Unprecedented Flexibility and Accessibility

The containers delivered modularity that exceeded expectations. The ability to open, rearrange, and adapt the containers to evolving needs eliminated the requirement for additional workspace, saving space, cost, and time.

🏗 Strength & Reliability

Despite extensive modifications, the containers met all durability and safety standards, thanks to specialized reinforcements.

🌟 Positive Feedback & Ongoing Collaboration

The company provided glowing feedback on the adaptability and utility of the containers. They are exploring future projects with CakeBoxx, further solidifying the value of this modular system and the partnership.